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We offer the best solutions in laser tube cutting. Discover how lasers are able to reduce the time and increase the amount of parts you can create.
A tube's very nature prevents the use of high-powered lasers. Flat sheet laser cutting machines can now be equipped with laser generators that are as powerful as 12kW. Tube laser cutting machines, however, only require 5kW. You must always consider the side you are cutting when you work with a tube. A stronger laser will simply cut through the tube from the opposite end. (Officially, you don't have any need to worry if you are cutting a beam or channel with the tube laser.
Secondary operations can be eliminated: A tube laser can easily cut a piece of material to the desired length, add holes or other cutout designs in one step. This eliminates the need for manual material removal. This allows you to maintain tight tolerances for more complicated fabrications. You can make parts from one continuous piece. This allows you to ensure they fit in one direction and is easy to assemble. Tube laser aluminum, carbon and stainless steel can all be tubed.
The CO2 Resonator is more powerful and uses more energy. This is because electricity is used to mix gases to make the laser beam. Mirrors assist the light in increasing its intensity, which prepares it to exit the resonance. Once the beam has left the resonator it must travel through several cooled reflections before reaching the lens. This is what causes the laser beam to lose its power and quality.
Combination laser system for tube- and sheet metal cutting. Tubes upto O4.72" (120mm).Sheets from 236" x79" (6000mmx2000mm)Fiber Laser
You should remember that there are no perfect tubes. They have bows. They may protrude from the interior as well as the exterior of the tube. It is difficult to process this material in a consistent and rapid manner when there are such inconsistencies among products.
Design, durability, usability and compactness are the most important construction standards in the production of fitness equipment.
There are two options for laser cutting technology: 2D or 3-D. You can customize and cut parts in many different shapes. For example, you can make tubes that have round, square and rectangular shapes. Also, you can cut profiles with various open cross-sections like H, L, T and Ucross-sections. 3D technology can also be used to make bevel cuts as high as 45degrees. This versatility makes it possible to eliminate the need for expensive milling, drilling and punching as well as sawing.
These machines have a rock-solid cutting platform (the SL uses a minerals cast base) and offer unparalleled precision. Contoured cutting accuracy is better than +/-5um. The choice between a fiber laser and the new Monaco USP allows fine cutting of any kind of metal or polymer.
Tubes, profiles and systems are everywhere. They're used for everything from mechanical engineering to system construction to furniture making. With the new possibilities that lasers present, designers are increasingly taking advantage of laser-cut tubes or profiles. This has led to a substantial increase in demand. TruLaser Tube machines are a complete solution for laser tube cutting.
Find the exact solution for your laser fabrication requirements while maintaining process quality and efficiency to both metal and other materials.
The StarFeed is an automated loader/unloader for the StarCut Tube laser cutting machine and is available in sizes S and L. This combination allows fully automated dry or wet cutting of tubes from 1-20 mm diameter. The StarFeed L stores up to 48 tubes and even allows the processing of oval tubes. Its sensor-controlled gripping unit avoids damage. The end result is a big increase in productivity.
Take a glimpse into our StarCut Tube lab and production area and find out more about these fully-automated, multi-axis CNC machines for tubes and flat materials, including medical devices such as catheter shafts, stents, hypotubes, PTCA devices, TAVR, etc.
Laser tube cutting at home doesn't have to be complicated or expensive. Students and engineers alike can cut like never seen before